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Pollutant Formation Model

Coen sometimes uses Computational Fluid Dynamics (CFD) to evaluate the formation of pollutants in various burner applications. While computer modeling is still in its infancy with regard to making accurate predictions, it does help to clearly illustrate the locations of major pollutant formation regions in the furnace. This aids our engineers in making design modifications with a minimum of trial-and-error testing.

This particular model is of a small-scale research furnace. The furnace is octagonal in shape and has quartz side walls for optical instrumentation. The burner is mounted at the bottom and fires natural gas vertically upward from the burner. With this particular furnace, the Fluent CFD code was able to predict the stack NOx levels to within a factor of three, which is fairly close for an ultra-low NOx application such as this one. Figures like those shown below are very useful in identifying NOx-formation regions, which in turn helps our engineers to make the necessary design modifications to the burner.

Furnace Geometry
Furnace geometry.
Temperature Distribution
Temperature distribution.
NOx Concentration Distribution
NOx concentration distribution.

CFD Features Used in This Model:

  • A 3D unstructured grid (tet mesh).
  • The standard k-e turbulence model.
  • Variable properties (viscosity, thermal conductivity, and specific heat are functions of temperature.
  • The buoyancy model.
  • The P-1 radiation model.
  • The finite reaction rate combustion model.
  • The NOx post-processor.

 

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